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12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine
12000BPH Hybrid-electric Cylinder valve Beer Canning Machine

12000BPH Hybrid-electric Cylinder valve Beer Canning Machine

  • Application
    Beer,Champagne, carbonated alcoholic drinks,
  • Suitable for
    Aluminum and PET pop can
  • Filling Type
    Isobaric,Hybrid-electric Cylinder,Volumetric
  • Filling Capacity
    1,500 - 36,000BPH (500ml)

DG Series is suitable for filling and capping carbonated beverage such as beer, CSD, etc. It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss. It can be equipped long-distance control system. It is the preferred equipment for the medium beer and beverage plant.

Describe

Filling Capacity:

1,500 - 36,000BPH (500ml)

The two-in-one integrated filling equipment integrates filling and capping functions. It is innovatively designed to meet the specific requirements of beer, champagne and carbonated beverages. It was developed based on the absorption, digestion and borrowing of advanced technologies from Germany and Italy.

Features

  • Can Infeed

    • Cans divide into fixed intervals through screw to can infeed dial wheel, then enter into filling machine. After filling, cans are transported to the capping machine through the tank device. By two curling, capping is completed. Cans are sent into the can outfeed dial wheel and transmitted to can outfeed belt, then sent to the next process (or equipment).
  • Transfer Starwheel

    • The material is super-corrosion stainless steel ,the wheel has block bottle protect device.
  • Filler

    • Filling machine components mainly consist of filling cylinder, turntable, filling valve, lifting devices, upper and lower distributor, star wheel device, screw transmission device and main liquid pipe, etc.
    • Filling valve mainly consists of valve seat, spool, valve sleeve, middle sleeve, spring and air pipe, etc. The interior streamlined design ensures that there is no sanitary corner; built-in mechanical, stable and reliable performance, low maintenance costs.
  • Hydraulic system of can sealing machine

    • Hydraulic system of can sealing machine mainly realize the lifting of the rack of can sealing machine. The hydraulic includes manual hydraulic pump, reversing valve and two working oil cylinders.
    • Manual hydraulic pump is the power source, when operating, the manual force acts on the pressure rod to drive the plunger to reciprocate, and generates the pressure of the oil. The pressure oil enters two working oil cylinder at the same time through the reversing valve. When asked the rack to lift, the pressure oil enters the bottom of working cylinders through the reversing valve, to promote the piston of cylinder move upward, the rack also slowly rises to reach the required height, if the direction of the reversing valve is changed, the rack will fall automatically.
  • Seamer

    • Can sealing machine mainly consists of the upper part of the machine, the lower part of the machine, under the cover device, motor drive, hydraulic system and other components.
    • This model type of sealing machine with a filling machine drive, The cans coming out from the can outfeed dial wheel of the filling machine are infed in a free order at the beginning and through a period of chain acceleration to make the tank reach the correct pitch feed tank side belts, in order to prevent the overflow of the liquid in the tank, the tank must have a certain range of adjustment for the delivery of the dial on the side belt of the tank. When each can passes through the canister to detect the proximity switch, the proximity switch is actuated. At this time, the cylinder (makes the lid cutter on the lid retract, a can lid is removed from the lid stack, and is carried by the lid transfer turret under the capping head, before the cap can reach the capping device together with the cap, the cap can be accurately positioned through the cap transfer and the sealing star wheel swivel, and then when the cap arrives, the cap supporting platform accurately lifts the can to the cap’s position.
    • At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping.
    • The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.
  • Can Outfeed

    • Nylon wheel and conveyor belt cooperate output cans. Conveyor motor uses frequency control of motor speed, which keeps pace with the 2-1 machine.
  • Rack part

     

    • Rack is welded by high quality carbon steel, Antirust processing and spray surface. The surface is covered by the SUS304.

Control System

The electronic components like PLC and transducer are from Schneider, Mitsubishi, Omron, etc.

Main Configuration
NameBrandOrigin
Drive MotorABBGermany
AC ContractorSIEMENSGermany
Thermal Overload RelaySIEMENSGermany
PLCSIEMENS / MITSUBISHIGermany/Japan
Touch ScreenSIEMENS/WEINVIEWGermany/China
Frequency DeviceSIEMENSGermany
ConvertorSIEMENS / MITSUBISHIGermany/Japan
Photoelectric SwitchOMRONGermany
Proximity SwitchOMRONGermany
ContactorSIEMENSGermany
Power SwitchSIEMENS/ABBGermany
Circuit BreakerSIEMENSGermany
EmergencyRectangle 253 | SEEMENSGermany
ValvesAirTAE/SMCTaiWan/Japan
Water PumpCNPChina
SensorSICKGermany
Air CylinderAirTAE/SMCTaiWan/Japan

Structure

Working Procedure

  • 01

    Prepare for pressure

    The inflation valve opens, forming a passage between the can and the return air channel. CO2 is filled into the can through this passage until the CO2 pressure in the can is equal to the pressure in the tank.

  • 02

    Filling

    These cans are divided into several evenly spaced cans on the conveyor chain through the feeding screw, and then transferred to the filling and sealing machine by the transition pulley wheel. The cans entering the filling machine are kept upright by the can body guard cover. The filling is carried out using a non-contact semi-electronic pneumatic valve filling method. The cans coming out of the filling machine initially enter in a random order, and then pass through a chain-like acceleration section to make the can body reach the correct feeding can side band position. When each can passes the proximity switch on the can, the proximity switch is triggered. At this time, the cylinder causes the can lid cutter to retract, a can lid is taken out from the can lid pile, and carried by the can lid transfer turret, and then when the lid and the other lid reach the lid sealing device, the lid can be accurately positioned by the lid transfer and lid star wheel rotation. After that, when the lid arrives, the lid support platform accurately lifts the can to the position of the lid.

  • 03

    Sealing Part

    At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping.

    The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.

Product Paramenters
Technical parameter
ModelDG12-1DG18-6DG24-6DG32-8DG40-10DG50-12DG60-14DG90-20
Capacity(cans/h)1000-20003000-50005000-80008000-1200012000-1600016000-2000020000-2400032000-36000
Can Type200/202/204/206
Filling Heads1218243240506090
Sealing Heads166810121420
Total power(KW)0.753.74.25.578.210.518.5
Overall dimension(mm)1750*1140*19502320*1400*19002700*1700*20003500*2200*20003600*2200*20003700*2300*2000By Order
Weight(Kg)18002500300035004000450050006500

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